Polymer powder coating is a technology that allows you to apply a polymer coating that has protective and decorative properties. Modern equipment allows you to get high-quality coverage with minimal resources. The resulting powder coating has a high degree of reliability, excellent performance and durability.
Why powder coating?
Today, in the construction of materials are often subject to increased requirements, especially in cases where the structure may be exposed to adverse factors. Specifically, it is possible to give as an example a fire-fighting powder coating. Coating of non-combustible particles not only significantly improves the burning time and, consequently, collapse of structures, but to seriously push the minimum time possible deformation under high temperatures. In this case, the treatment of the material with a powder coating often avoids injury and loss of life in fires.
One of the services provided by the Saturn-agro company is debugging and adjustment of large-sized details of agricultural machines. (fan wheels, pulleys, rotor balancing).
Balancing rotors and large parts-this, despite the “difficult” sounding name is a very simple, but extremely necessary procedure that must be carried out for all types of agricultural machines. It consists in balancing the rotating parts of the mechanisms, which allows you to significantly (several times) reduce the vibration of these parts during operation. Balancing the rotors not only reduces the noise from the working mechanisms, but also increases their durability and service life.
Our machine allows balancing on 7 classes of accuracy according to GOST 22061-76:
Class 1 – Spindles, grinding wheels and motor rotors of precision grinding machines. Gyroscopes.
Class 2 – Drives of grinding machines. The rotors of small electric motors for special purposes.
Class 3 – Drives of Metalworking machines. Rotors of medium and large electric motors with special requirements. Rotors of small electric motors. Turbopumps.
Class 4 – Parts of process equipment.Drums centrifuges. Fans. Rotors of aircraft gas turbine engines Assembly. Flywheels. Impellers of centrifugal pumps. Parts of machines and General purpose machines. Rotors of conventional electric motors. Individual motor parts with special requirements.
Class 5 – Drive shafts (propeller shafts, propeller shafts) with special requirements. Parts of crushers. Parts of agricultural machinery. Separate parts of engines (petrol or diesel) of cars, trucks. Engine crankshaft Assembly with six or more cylinders with special requirements.
Class 6 – high-speed diesel crankshaft Assembly with six or more cylinders.
Class 7 – wheels of passenger cars, wheel rims, bandages, drive shafts, brake drums of the car, wheel pairs.
Presenting your attention the mobile ozone systems for the treatment of grain with ozone-air mixture in the warehouses outdoor storage in stationary silos silos, stacks with the purpose of disinfection, disinsection, foci of grain, prevent further spread and deodorization (removal of odours). The units can also be used for ozonation of closed chambers, fruit and vegetable storage facilities, poultry farms, livestock complexes, for disinfection, disinfection and deodorization.
Ozone is one of the strongest oxidizing agents, the strongest bactericide, fungicide and deodorizer. A special advantage of the use of ozone in many areas of human life is that it does not give undesirable side effects, because unused ozone, disintegrating, again gives gaseous diatomic oxygen.
Ozone is a component of the air environment and is a simple substance consisting of three oxygen atoms. Natural concentrations of ozone in the atmospheric air are usually from 0.002 to 0.02 mg / m3 and are considered as indicators of its purity and freshness. High chemical activity of ozone is caused by its oxidative properties, in high concentrations ozone interacts and destroys the cell wall of bacteria, fungi, structural units of viruses; oxidizes high-molecular substances, biologically non-destructible substances, toxins, aromatic and heterocyclic compounds; eliminates odors and reduces the concentration of carcinogenic substances in the air.
Ozone contributes to the long-term preservation of food quality in refrigerators and rooms, equipment and vehicles, in containers and packaging. Its insecticidal properties show against all, without exception, insects, pests and mites acting, depending on the species and stage of development, deadly or paralyzing manner.
The advantages of this technology: – the effect of ozone on microorganisms: reduces the number of mesophilic, aerobic, facultative anaerobic microorganisms by 95-98%, spore bacteria and fungi by 90%. – the effect of ozone on insects and mites: leads to mortality, paralysis, inability to reproduce depending on the type of pest duration of treatment, temperature, humidity of the grain.
Acts on imago, and preimaginal stages of development (egg, larva, pupa). – the effect of ozone on grain: has a drying effect, slows down the respiratory processes of the grain, thereby increasing the period of biological rest, by eliminating the main causes of spoilage. As a result, and due to the energy of self-preservation, the seed quality of the grain improves, the germination energy increases to 20% depending on the culture and germination class.
As a result of ozone treatment of the sowing material, the yield increases by 10-12 %. It does not affect the chemical composition and quality of grain, increases its milling quality. – ozone effect on odors: ozone is a good deodorant, destroying irrevocably the odors of combustion products, rotting odors, the smell of wormwood, petroleum products and other barn odors.Gorenje.
Laser engraving is a method by which images are applied that will remain on the product for a long period of time, while the pattern can be applied to almost any surface. Laser engraving can be applied on metal, plastic, rubber, leather, glass, paper, ceramics, wood, as well as on artificial or natural stone.
One of the most common materials can be called metal. It is characterized by high strength and wear resistance, but many do not withstand prolonged contact with moisture and some aggressive chemicals. Corrosion can not only spoil the appearance of the product, but also affect the basic performance characteristics, for example, strength. Over a long period of application of such materials has been developed quite a large number of different methods of rust removal, recently often used laser technology. It has a large number of features.
Laser cleaning is characterized by the following features:
Sheet metal Bending on CNC machines.
Metal cutting is one of the priority segments among our services. Our company not only has all the necessary technical equipment, but also has high-level specialists. Turning to us, you can be sure that your order will be executed not only qualitatively, but also quickly, which, of course, is a serious advantage.
our company uses Durma SBF 3006 machine for metal cutting, which allows to process sheets up to 3 meters long and up to 6mm thick.
Cutting of metal is carried out by the machine of laser cutting of sheet metal with CNC
Overall dimensions of the sheet width 1.5 meters, length 3 meters
Thickness of metal from iron to 15 mm, from brass to 4mm.
examples of works:
turning Metalworking on machines is one of the main types of Metalworking, with the use of high-tech cutting tools. The use of machines in metal turning allows to obtain high-precision unified parts.
Metalworking is carried out with various metals and alloys: black steel, stainless steel, aluminum alloys, copper alloys, textolite, fluoroplastic, caprolon, etc.
The machines produce axes, shafts, couplings, housings, hubs, pulleys, rods, brackets, rollers, bushings, adapters, fittings, flanges, guides, stops, stoppers, holders, covers, nuts, washers, etc.
we deliver throughout Russia and CIS countries.
PRODUCTS UNDER THE ORDER:
Manufacture, repair, upgrade of any combine augers.
The enterprise is engaged in production of flanges from a steel corner or sheet. Flanges are made shelves outwards or inwards. It is possible to manufacture the arched structures made of pipe, channel, angles and other profiles.
flange Fabrication is a complex, multi-level process that requires constant quality control. The quality of flange products begins, quite logically, with the quality of raw materials. In our work we use only high-quality metal, so we can proudly declare the reliability of our products.
The quality of our flanges is the merit of our professionalism!